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BMW Common Problem
Critical severity

Cooling System Failure

The entire E46 cooling system uses plastic components that become brittle with age and heat. The expansion tank, thermostat housing, water pump impeller (plastic), and radiator end tanks all fail. Multiple component failures in a chain reaction are common.

Symptoms
Overheating, coolant loss, plastic coolant components cracking, expansion tank splitting
Fix / Remedy
Replace the entire cooling system at once (expansion tank, thermostat, water pump, radiator, upper/lower hoses, all clamps). Never replace just one component.